PERFECT SYSTEM  |  COMPLETE SOLUTION

 
 Fluid Dispenser
 

The dispensers which we are manufacturing mean that controllers and peripherals supply all kinds of liquid precisely.

These dispensers are used not only in electronics field but also in medical or food industries.  We have a variety of fluid dispensers for any purpose.

 
FEATURES:
1. A pharmaceutical / food grade transparent silicon rubber tube is the only wet part of the system (coming in contact with the liquid to be dispensed) hence ideal for highly pure / reactive precious liquid & industrial chemicals.  (Optionally other compatible Washable / disposable natural / synthetic rubber tube).
2. Typical volume dispensed can be from 0.5 ml. to 5 liters /shot.
3. Consistent volumes no more no less.
4. The pressure tank can be of any capacity from 1 liter to 100 liters.  It can even be configured such that the jar / bucket of the liquid can be directly placed in it eliminating transferring.
5. Precise digital shot time setting in multiple of 0.01 sec to 9.99 sec.
6. Interval timer for setting OFF time between 2 shots step lessly variably from 0.5 to 6 sec. (optionally as required).
 
ADVANTAGES:
Very Low material wastage.
Fast production.
Highly filling accuracy.
Low power consumption.
Compact design that occupies minimum space.
Automatic volume control & shot off.
No anti dripping on low viscosity liquid.
   
 
 

Click to enlarge Automatic Fluid Dispensers  

The most versatile method of dispensing low to high viscosity liquids is the time pressure method, where in the fluid is made to come out through a nozzle under high pressure for a specific time hence our equipment require a filtered and regulated compressed air supply at maximum 100psi along with 230v ,50 Hz, A.C. electrical supply.

Due to its versatile usage our equipment find use for a dispensing & filling ,epoxy, anaerobic, cyanoacrylates, RTV silicon sealants, butyl sealants, solder paste, grease oils, paints inks, food items & practically all material.

 
 

Click to enlarge PINCH TUBE METHOD (Model : PS103 VTS)  

VTS is a basically on electro pneumatic system, system designed for Automatic and accurate dispensing of discrete shots of highly pure/reacting a low viscosity liquids. It can dispense water at flow rates of up to 50 ml/sec. shot volume can be 0.05 ml to 5 lit. With 1 % accuracy.

Advantages of using VTS are
1. Consistent volume - No More no less.
2. Faster production (the pressure).
3. The liquid contained (the pressure) can be of any capacity from 1 lit to 100lits.

Apart from standard VTS we do under take manufacturing of special purpose machined. e.g. Fully automatic miter mix & dispense system, multi head dispensing system ,rotary dispensing system, X-Y axis dispensing system.

VALVE TANK SYSTEM (VTS)
PERFECT SYSTEM Offers an effective and versatile valve tank system (VTS) for dispensing a wide verity of low &medium viscosity (up to 30,000 cps) highly pure/reactive precious liquid as a unique electro pneumatically controlled system with a pinch tube valve a precise opening time. It is in use for filling/applying sulphuric acid solution, saline water, istant glue, cynocrylates, Thinly chloride, perfumes, epoxy, oils…..

The system comprises of 3 modules:

a. electro-pneumatic controller PS103VTS
b. Pinch tube valve.PS103VTS PT
c. A suitable capacity pressure tank.

With connections for air & liquid as well as accessories like safety valve, etc (tank should be usually provided by the customer through design would be given by PERFECT SYSTEM

FEATURES :

1. A pharmaceutical/food grade transparent silicon rubber tube is the only wet part of the system (coming in contact with the liquid to be dispensed). Hence ideal for highly pure / reactive precious liquid & industrial chemicals. (Optionally other compatible Washable/disposable natural/synthetic rubber tube).

2. Typical volume dispensed can be from 0.5 ml to 5 liters/shot.

3. Consistent volumes no more no less.

4. The pressure tank can be of any capacity from liters to 100 liters. It can even be configured such that the jar/bucket of the liquid can be directly placed in it eliminating transferring.

5. Precise digital shot time setting in multiple of 0.01 sec to 0.1 sec.

Interval timer for setting OFF time between 2 shots step lessly variable from 0.5 to 6 sec. (optionally as required).

 
 

 

Click to enlarge POSITIVE DISPLACEMENT, VOLUMETRIC CONTROL METHOD (Model :PS102 PSCM)  

Positive displacement, volumetric control method is basically designed for Automatic & accurate dispensing of discrete shot of low to high viscosity liquid .it can be dispensing 0.05 ml to 10 ml with 1 % accuracy. Most suitable for fluids of witch viscosities very in time or temperature.

 
 

Click to enlarge Motorized Rotary Dispensing System  

 

 

 
 

Click to enlarge Pneumatically Operated Rotary Dispensing System  




 
 
 

 

Click to enlarge ROTARY TABLE DISPENSING SYSTEM  

PS2002A01 (rotary table dispensing system) or RTDS controller are used to control dispensing of low to high viscosity liquid materials. The PS2002A01 or RTDS Has the following feature:

1. PLC Based timer controls.
2. In built vacuum generator to prevent the liquid from dripping.
3. Up & Down mechanism
4. Variable interval timer to boost productivity.
5. End of Dispensing (EOD) Signal for interfacing this controller to Automatic 7 sequencers.
6. Pneumatically operated mechanism.

The PS2002A01 or RTDS System can be connected to various size of barrel, cartridges & adapter or valves to accomplish. systematic, repetitive & waste free fluid dispensing. This manual assumes at several places that the dispensing will be carried out for other systems of dispensing available for PEFECT SYSTEM

 
 

 

Click to enlarge MULTI HEAD DISPENSING SYSTEM
(Model : PS105MHDS)
 

 

 

 
 

 

Click to enlarge X-Y AXIS DISPENSING SYSTEM
(Model : PS106XYDS)
 

 

 

 
 

 

Click to enlarge MITER MIX & DISPENSING SYSTEM
(Model : PS107MMDS)
 

Meter Mix & Dispensing system are used in more than two components filling at a time in variable ration.

 

 
 

Click to enlarge HOT MELT COATING MACHINE  

 

 
 

 

Click to enlarge HOT MELT DISPENSING SYSTEM  

 

 
 

 

Click to enlarge AIR-O-PNEUMATIC DISPENSING GUN (Model : PS108PDG)  

 

 

 
 

 

Perfect System machineries are being used for the typical material:
Adhesive Cynoacrylate, Silicons, Anaerobics, Rubber, Anabond, Araldite, Fivical
Paste Epoxy, Solder paste
Oils Grease, Lubricants
Paints Ink, Paints, Lacquer, Enamel.
Chemical Solvent, Flux, Sample, Medicine.
Food Pudding, Cream, Cheesecake.
Solid Material Hot melts, Ointments.
Other All types liquid.

Manufactures wide range of Machineries for :

 

APPLICATION

Semiconductor
PCB Assembly
Jewellery
Color coating
Footwear
Book binding
Loudspeakers
Gift articles
Medical devices
Writing instruments
Molding electric parts such as small relay
Encapsulation of CSP. BGA
General Automations
Sensor manufacturing
Tin Containers
Automotive Grease coating to gear case
Labeling
IC coating by epoxy
Line coating or pointing by solder paste
Sealing display panel by silicone
Filling up pudding or gumi to containers
Add flavor to yogurt
Small portion of liquid
AND MANY MANY MORE...
 

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